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05

DESL

Auxiliary devices to help strengthen arms and hands

A set of upper-limb assistive devices — an exoskeleton with rehabilitation and daily-assist modes, plus an adaptive prosthetic hand — that help people with upper limb defects live a better life.

Project Brief

DESL is a personal, eight-week project asking how to make people with upper limb defects live a better life — by designing auxiliary devices that help them strengthen their arms and hands.

DESL project brief board with the goal to help people with upper limb defects live a better life and the project details "Personal project · 8 weeks".

Exoskeleton Background

Prolonged or repetitive forearm exertion causes strain or atrophy among assembly workers — over 40 million have been injured, and more than 20% develop elbow and hand musculoskeletal disorders, forcing them to stop work for rehabilitation.

Research board on upper arm muscle damage among assembly line workers, with the 40-million injury figure, rising strain and atrophy statistics, and the over-20% musculoskeletal-disorder incidence.

Problems in Rehabilitation

Specialized rehab equipment is fixed, costly, and site-bound; rest with medication is convenient but inconsistent. Low-income workers can't afford either, so the device must be customizable, affordable, easy to use, and usable anywhere — providing power when needed.

Analysis board comparing common rehabilitation training methods with a radar chart, the pain points of low-income workers, and the conclusion for a customizable, affordable solution.

Concept Sketches

A wide range of concept sketches explored the exoskeleton form and how it wraps the arm.

Exoskeleton concept sketch board with hand-drawn form explorations and annotated studies.

Control Panel and Modes

A control panel switches modes: Rehabilitation Mode provides resistance, Daily Mode provides power with a light burden. Recorded data goes to the therapist to track recovery and plan training, cutting travel and testing time.

Exoskeleton concept board with the control panel, the two usage modes of rehabilitation and daily assistance, and the data-exchange flow to a therapist.

Prototypes

The first prototype was constructed with PVC pipes and 3D printing, but its wrapping effect was poor and hard to adapt to different arms. The second prototype uses a piston rod to adjust the length, accommodating different arm positions.

Prototype board showing the first PVC-and-3D-printed model with dimension testing, and the second prototype with a piston-rod length adjustment.

Model Display

The refined model displays the exoskeleton as a complete, wearable product.

Model display board with studio shots of the finished exoskeleton model.

Wearing Display

The exoskeleton is shown worn on the arm, demonstrating the fit and the assist modes in use.

Wearing display board showing the exoskeleton on a user's arm.

Prosthetic Background

Of the 5 million people with hand disabilities in China, over 2 million need upper limb prosthetics. Bionic hands are responsive but expensive and hard to repair; decorative ones look good but lack function — so the focus is ample power and reliability.

Research board on hand amputations in China, with the 5-million and over-2-million figures and a comparison of bionic versus decorative prostheses.

Problem Analysis

In two-handed, high-strength tasks, a smart hand's data delay or low power threatens stability and sustained output. The fix needs ample, reliable power in a light, simple device; since tool handles are mostly circular, a camera-aperture grip adapts to different sizes.

Analysis board with prosthetic stability and sustained-power problems, the desired solution qualities, and the camera-aperture concept for adapting to handles of different sizes.

Concept Sketches

Concept sketches explored the prosthetic hand and its aperture-based grip.

Prosthetic hand concept sketch board with hand-drawn studies of the hand and gripper.

Concept Presentation

Self-adaption defines the concept: a BOA system plus straps lets the exoskeleton sit snugly for daily comfort or firm stability, while the aperture gripper tightens on contact and adjusts force by the handle surface.

Concept presentation board with the BOA-and-strap self-adaption for the exoskeleton and the aperture gripper for the prosthetic hand.

Model Fabrication

The prosthetic hand was fabricated as a physical model, testing the aperture mechanism and its assembly.

Model fabrication board showing the prosthetic hand being built and assembled.

Model Display

The finished model displays the adaptive prosthetic hand as a complete product.

Model display board with studio shots of the finished prosthetic hand model.

Wearing Display

The prosthetic hand is shown worn on the arm, demonstrating the aperture grip in use.

Wearing display board showing the prosthetic hand on a user's arm.